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Home > JPO > 1993 Vol. 5, Num. 3 > pp. 82-87

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Distance Education Technology for Prosthetic CAD/CAM Instruction

Edward D. Lemaire, MSc

ABSTRACT

A 96-hour course was created to instruct prosthetic and orthotic clinicians on computer-aided design/computer-aided manufacturing (CAD/CAM) principles and techniques. This course was presented using distance education technology to link the instruction site (Toronto, Canada) with the student site (Ottawa, Canada). Through interactive computer graphics and standard telecommunications, course participants studied the Chasidim, CANFIT-PLUS, Shapemaker and University of Texas CAD/CAM systems. A qualitative evaluation of each software package was submitted by each participant during course evaluation. This education method was endorsed by course participants and instructors as a viable technique for clinical CAD/CAM instruction.

Key words: CAD/CAM, education, telecommunications

Introduction

Computer-aided design/computer-aided manufacturing (CAD/CAM)-a production technique-will considerably affect the field of prosthetics and orthotics by influencing the way prostheses are manufactured and indirectly affect present socket design procedures (1 ,2). These technological and clinical developments have created a demand for education in this fast-paced environment.

Due to the infancy of CAD/CAM systems in prosthetics, educating clinicians presents difficulties that do not exist in other computer-oriented areas. Relatively few prosthetists have a substantial amount of clinical experience with CAD/CAM systems. This number may be even smaller with experience in teaching a variety of CAD/CAM products is considered. The shortage of qualified instructors makes it difficult to communicate specific information throughout the field.

The large distance separating prosthetic centers in Canada complicates the dissemination of information and techniques. This difficulty is augmented by the high costs of centralized education (i.e., travel, accommodations, course fees, etc.) and the amount of time required to teach new computer-related concepts.

The high cost of CAD/CAM hardware and software makes implementation of a complete course difficult in most regions; however, facility owners who plan to purchase CAD/CAM systems would benefit greatly from courses covering available software and hardware technology. Staff education would also make the transition from conventional techniques to CAD/CAM techniques much smoother.

To deal with these educational issues, George Brown College of Applied Arts and Technology (GBC) in Toronto, Ontario, developed a training program using distance education technology. This article will outline the principals behind the course, the training delivery process and the results.

Background

The CAD/CAM training program at The Rehabilitation Centre Ottawa, Ontario, Canada was developed from GBC's program. After successful introduction of prosthetic CAD/CAM systems in southern Ontario region, it became obvious a similar course was needed in eastern Ontario. In Ottawa area, institutional and private facilities were interested in installing CAD/CAM systems obtaining instruction on current technology.

Based on the previous CAD/CAM course outline, a revised curriculum of 96 hours was developed; however, various factors inhibited the application of this course:

  • a lack of prosthetists who head substantial CAD/CAM experience in the Ottawa area
  • 500km distance between The Rehabilitation Centre and GBC
  • no prosthetic CAD/CAM hardware in the Ottawa area

To overcome these obstacles, long-distance education technology was suggested to connect prosthetists and computer experts in Toronto with course participants in Ottawa. This system would allow interactive visual and auditory communication between sites, enhancing the presentation of the course curriculum beyond present teleconferencing systems.

Once funding for this educational project was obtained from the Ontario Ministry of Skills Development, the course presentation team was finalized and class participants were identified. Course instructors were from GBC and the Sunnybrook Centre for Independent Living (SCIL). Course participants consisted of O&P clinicians and technicians from the Rehabilitation Centre and from local private prosthetic centers.

Course Outline

A 96-hour course was developed to instruct the participants in general computer use, CAD/CAM methods and system specifics. The course was presented twice a week for 24 weeks. (The class was split into two groups to maximize computer access time.) The course was divided into three modules: computer platforms, technology, and computerized socket design and manufacturing.

Computer Platforms

Since most participants had limited or no computer experience, Module I was designed to teach computer basics for IBM-compatible (MS-DOS) and Apple (Macintosh) systems. This section covered items such as managing directories and files and running programs. Module I concluded with a written examination on both MS-DOS and Macintosh. A 70 percent passing grade was required before a student was allowed to take Modules II and III. The evaluation was necessary to ensure a minimum competence level before introducing the various CAD/CAM systems.

Technology Today

The technology today module involved an overview of prosthetic and orthotic CAD/CAM developments, casting and digitizing techniques, socket design using software, carving a positive mold and mechanical socket forming.

Module II was initiated with a physical appearance by instructors. This one-evening session involved a preliminary lecture on CAD/CAM procedures followed by instruction in CAD/CAM casting techniques. One subject with a transtibial amputation was recruited for each group of two students. The instructors took the ensuing impressions to Toronto for digitization and sent floppy disks containing the residual limb shapes to the teaching facility. Digitized shapes were used throughout Module II.

The remainder of Module II involved learning the basics of CAD shape modification. CASDaM (ABT) was used during this section because the instructors had experience with this product; the instructors considered the software user-friendly; and carving and socket-forming hardware were easily available. This section concluded with the participants creating a socket onscreen from their digitized casts. The data files were sent to the instruction site where the actual socket was produced. These sockets were returned to the students by courier.

The participants finished their sockets and fit the result to the amputee volunteers in a second, hands-on session. The instructors were present to encourage feedback on CAD/CAM related elements of socket fit and function.

Computerized Socket Design and Manufacture

Module III built on skills developed in Module II by introducing other prosthetic CAD/CAM systems. Three lessons were devoted to CANFIT-PLUS, Seattle Shapemaker and the University of Texas System. These sessions focused on the skills required to modify a residual limb shape and to create standard modification tool, overlay template. A digitizer was used during this section to supply hands-on experience with cast digitizing and to create socket data files for the CANFIT-PLUS software.

Through the assistance of VORUM Research Corp., a positive model was carved from the CANFIT-PLUS results; however, a positive was not created for the Seattle and Texas systems Following Module III, participant, were asked to evaluate each system and suggest what parts of the course, if any, they would change.

Equipment Requirements

The GTCS (Group TeleCommunications Software-IIS Technologies) system that allowed communication between sites required an IBM-compatible, 20-MHz, 80286 computer with VGA graphics, a modem, a graphics/ digitizing tablet and an HP Laserjet II printer to transfer visual images between sites. The printer produced hard copies of handouts and forms. Audio information was transferred using a telephone with an external amplifier/ speaker. Two telephone lines were required for each session (modem and voice).

The instructor's site had two additional devices, a document scanner and a video camera. The video camera was connected to the computer so single video images could be digitized and displayed on the screen at both sites. This was useful for examining the results of socket modifications.

Table A lists additional equipment required for completion of the course. All hardware was rented from local sources. Course participants used demonstration versions of all commercially available software (CANFIT-PLUS,CASDaM, Shapemaker, University of Texas).1,2,3,4 A copy of each software package was purchased and loaned to the student site for digitizing and carving.

Communication Procedures

Efficient use of the GTCS environment required the preparation of course slides in advance. These slides consisted of images that were converted to computer data files consistent with GTCS requirements. The images were obtained by either digitizing information on 8 1/2 x 11-inch sheets using document scanner, digitizing a video picture of an object, capturing a screen image from an MS-DOS-based program, or preparing a slide using GEM Draw or GTCS.5

Once the class materials were prepared, a copy of the image data files was sent via modem to the remote location. Pre-shipping the image files was essential to course efficiency since preshipment reduced the time required to display the image on the computer screen by more than 300 percent. (The desired file could be displayed directly from the remote computer without waiting for the data to be transmitted over the telephone lines.) Although image pre-shipment is essential, the ability to send video snapshots and pertinent documents between sites during class time was invaluable for interactive participation.

After an image was displayed on the computer screen, instructors and students were able to interact verbally and graphically. By using paint-tools (pens, rectangles, whiteout, erasers, typewriters, etc.), important areas of the image could be highlighted, areas not easily described could be outlined, problem shapes could be drawn, etc. This graphical interaction is similar to methods used by football commentators to review a play. On television, the football commentator highlights key players, where they went and where they should have gone during the last play. For modifying prosthetic sockets, the instructor uses the same principle on the computer screen to outline an area to be modified and draws the shape after a general modification.

Although the GTCS system was used for the majority of the course, the instructors were present for hands-on casting and fitting sessions.

Results

Course Evaluation

Students completed a brief questionnaire to provide feedback on course content, instruction, length, overall satisfaction and their ability to apply the information. The results from this survey are listed in Table B .

The majority of participants were very satisfied with this type of educational initiative. More than 75 percent of course participants felt confident they could take the information accumulated during the course and use it in general practice. (Some participants commented that a two- to three-month trial period would likely be needed).

Although all participants found the course beneficial, the majority said the course was too long. Further investigation showed that participants did not need as much time to complete the lessons at the end of the course as the instructors thought; consequently, latter portions of the course seemed lengthy.

Initially, course length was based on the time required for a noncomputerliterate person to learn how to use each CAD/CAM system; however, after the participants completed each successive system, the time required to cover all aspects of the software diminished greatly. For future courses the amount of time allocated for learning the first CAD system should be maintained, but the time allocation for subsequent systems should be cut by up to 50 percent.

Course participants said the session in which a VORUM (CANFIT-PLUS) representative gave an on-site presentation provided considerable insight into the CANFIT software. Future courses could include presentations by the software developers of each system (on-site or over GTCS).

Participants also noted it would have been beneficial to cast and fit patients with each of the CAD/CAM systems (as opposed to just the first system). One way to offer this option would be to digitize the same cast for each of the CAD/CAM systems and allow the prosthetists to fit the sockets on their own time.

Standardization of data input between CAD products would facilitate this process. Product Evaluation Upon completion of the course, participants were asked to define what they liked and disliked about the various systems. This evaluation is interesting since feedback was obtained from novice and experienced computer users who had little previous exposure to prosthetic CAD/CAM systems. Such a group acts as a good test for intuitive, easy-to-use and effective software.

The results from this evaluation were forwarded to the software developers and are summarized in Table C , Table D , Table E and Table F . It should be noted these are qualitative responses from the course participants and do not constitute a specific research study with the purpose of comparing CAD systems. The number of responses for each section does not necessarily indicate preference.

Although the various software packages were functional, the hardware configurations used for this course did not always match up to the software developers' recommended standards. Performance enhancements should occur by following the developers' guidelines (more RAM, different graphics card, etc.).

In response to the results in Table D , VORUM Research Corp. (CANFIT-PLUS) made the following comments:

  • Redraw speed and shading capabilities are improved with the use of the recommended hardware platform.
  • The user can exit from the Region Mods section in four places and from the Other Mods sections partway through the modification process.
  • An undo feature currently works with Regions and Overlays.
  • A marker list for digitizing has been added as a new feature for the M + IND digitizer.
  • A different rear flare can be added by not applying the standard rear flare and creating or modifying your own overlay.

Conclusion

Distance education technology appears to be an ideal method for disseminating prosthetic CAD/CAM information. This technology permits prosthetists and computer specialists to communicate with clinicians over any distance, allows two-way communication between sites and could reduce costs for long courses.

The participants were very satisfied with the course, and the majority now feel confident with this technology. Based on this program, CAD/CAM system purchases at the Rehabilitation Centre can now be made with confidence and consensus.



 

Home > JPO > 1993 Vol. 5, Num. 3 > pp. 82-87

 

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