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RESEARCH FORUM--Research and Technology in Prosthetics and Orthotics

Charles H. Pritham, CPO

ABSTRACT

Research is the acquisition of new information by scientific means. Research and development (R&D) is the exploration of that information to solve a problem, and product development is the process of making it a practical reality. These concepts are easily confused, particularly when one's attention is focused on new devices.

Another element that must be considered is the technology transfer. Very real constraints exist for afield as small as prosthetics and orthotics that is rapidly adopting exotic new technology. These constraints involve issues of cost and information to guide manufacturing and utilization efforts. The O&P profession must weigh carefully issues involving the evaluation of new techniques and devices. O&P clinicians will also play an essential role in this area as well as in research, R&D and product development.

Introduction

Research is a method for investigating the world around us. The result is often the introduction of a new device or technique. In the O&P profession, this event is so common that many consider research to be synonymous with research and development (R&D), which complicates the debate and leads to confusion about outcomes and expectations. Equally confounding are misconceptions about the differences between R&D and product development.

This article will attempt to explore some of the differences between these concepts. It will discuss some of the issues involved in introducing new developments to the practical world of patient care and the interactions among the players in the process.

Throughout this article, the reader should remember that the author is not an expert on this subject nor on the philosophy of science. Also remember that since this article is based more on the author's opinion and philosophy, many readers likely will have different opinions about these issues.

Research

In the strictest sense research is about demonstrating the relationship between two or more variables (1,2,3). The expected outcome is knowledge, and it can be said to be value neutral. No judgment is made about the correctness of the information in a moral sense, the appropriateness of acquiring it or its usefulness. Knowledge for its own sake is the goal, and like many good tools, it is a double-edged sword. We should not be surprised or angry, therefore, when the results of scientific inquiry challenge our treasured opinions or fail to support conventional wisdom.

The process also is incremental, with progress often made through the slow and painful accretion of small bits of knowledge. Frequently these bits only verify clinical experience. The danger, then, is for "practical-minded" people to dismiss the results as wrong or trivial and the process as irrelevant. However, it is always valuable to have conventional wisdom confirmed where possible or refuted when necessary, and the seemingly trivial bit of knowledge about something that "everybody knows" may embody the quantification of the phenomenon that makes some later breakthrough possible.

Research and Development

Research and development is the process of using the results of research to solve a problem (4,5,6). Some call it development, concept development or a feasibility study. The information applied may be either the result of the investigatorial efforts of the researchers themselves or data culled from the literature. The outcome of this process is the possibility of solving a practical problem, but it is not necessarily a practical solution to the problem.

Apart from any new knowledge gained, the results frequently include a working model or prototype that demonstrates the feasibility of using the particular approach to solve the problem. While alluring in its solidity and existence, the working model may be as hard to use or manufacture. In this sense, R&D results are not practical; they are merely the faintest glimmer of light at the end of the tunnel.

Product Development

Product, or full-scale, development is taking this faint flicker of promise and producing from it a reality that is affordable, useful and practical (4-6). The discipline involved and the difficulties encountered are as rigorous as those encountered in research and R&D.

While it may be possible to conduct these last two endeavors in isolation, product development is intimately involved with the real world and all its contrariness. The developer must explore the most economical ways and means of manufacturing the device.

This last point frequently hinges on how many devices are produced, which in turn hangs upon questions of market acceptance, which is influenced by matters of utility and value, as perceived by the purchaser. It may not be possible or desirable to include all the features contemplated in the finished product. It may prove to be economically impractical, or the features may not be user-friendly. Purchasers may want different features.

The interaction of these factors must be juggled and rejuggled, and the ultimate product may look quite different from what was originally considered. Pre-production samples, clinical trials and safety testing may result in extensive design changes (7). At some point, the manufacturer must make a decision to gamble and produce the device, investing in tooling, training fabricators and enacting quality assurance measures. Packaging must be designed and procured. Resources must be devoted to such matters as marketing and advertising as well as product support.

Product development may be confused with technology since the issues involved include commercial ones as well as purely technological ones. Researchers often fail to realize the realities of commercial and manufacturing issues, which can lead them to confuse R&D with product development. Such confusion can lead to wasted time and capital if they decide to enter the commercial domain without an experienced partner, and frustration and culture clash if they enter into a collaborative relationship with a manufacturer.

Technology Transfer

Technology transfer involves the spread of technology from its source to some other setting. Originally the term applied to the transfer of technology from one country to another. Of late, the process has come to be seen as also occurring within a society or country and to proceed from high-tech to low-tech (the trickle down, spin-off theory used to justify the arms or space race in terms of better kitchen appliances). It is, of course, beyond the scope of this article to debate the wisdom of this approach. It is more to the point to consider the employment of the fruits of such efforts in O&P.

We have seen the profession changed by such elements as advanced composites, new alloys, computers and solid state electronics. We proudly flaunt this as evidence of our technical sophistication and conveniently overlook the protracted and tortuous paths many of these elements took to reach the field. Carbon fiber composites, for example, first came to widespread prominence in the late '60s in advanced government-sponsored aerospace applications.

It was only after they had been employed in such mundane applications as tennis racquets and golf club shafts that they were commercially introduced to prosthetics and orthotics. Consumer electronic products rival or even exceed the best of electronically controlled prostheses in their sophistication, and at prices that render the use of such consumer appliances commonplace. The point is not to trivialize the use of technology in O&P but rather to put it in perspective.

Initially, advanced materials and processes are expensive to use and often difficult to master. Our profession is too small to command the market share necessary to make it attractive to those developing such markets or products. We simply cannot buy enough to make it worth their while to sell to us at a price we can afford or to encourage them to develop an emerging new technology solely for our needs. As manufacturers develop new markets and once-glamorous products become mundane, and as manufacturers develop the experience to make the product both cheaper and safer to use, it then becomes practical to use the material or technique in O&P devices.

We must always remember that such advances in our profession come as the result of advances in some other field; we piggyback on their success. Those that would strive to introduce radically new and untested technologies to our field would perhaps do best to remember this and focus their efforts on more mature technologies, adopting a more "off-the-shelf approach."

Evaluation

With even the best of motives, it is impossible for developers to be truly objective about a new product or technique, nor should we expect them to be. Ultimately, the decision to develop and market a new product is not a rational one. If it were, new products would not be introduced for there are always more reasons not to develop something (not least of which is uncertainty) than there are reasons to do so. To proceed demands faith and commitment on the developer's part.

Nor, with as many possibilities as there are to pursue, do people develop products they do not believe in. The question is not whether some product is worth pursuing, but rather if the market can be convinced of its merits.

Scientific investigations about the merits of a product or comparisons between similar products are seen as potential proof of a product's value to be used in the marketing effort. Unfavorable results are condemned as the product of a poor study facilitated by the fact that the results of many studies are inconclusive and, right or wrong, investigation methods can be criticized. This is not to single manufacturers out for criticism.

If anything, clinicians who introduce new techniques to the field are even more impervious to demands for objectivity. The manufacturer at least must bow to the judgment of the marketplace whereas the clinician need not. He or she can always dismiss fellow clinicians who are skeptical about the merits of a new technique as conservative or uncaring about the patient's best interests. When it does not work as well for fellow clinicians (it never does at first), the practitioner is derided as incompetent. A need exists, then, for independent appraisal of a product's or technique's merits, which brings us back to the realm of research.

Research can independently investigate the claims of developers and manufacturers. Organs of the American Academy of Orthotists and Prosthetists (AAOP), such as the Societies, can assist these efforts by providing forums for interested individuals to compare notes and develop consensus about the use of a device or method and the issues involved. The results of such deliberations spur researchers and guide their efforts. Their results in turn can be disseminated to the field through such venues as the national and regional meetings of AAOP and the American Orthotic and Prosthetic Association (AOPA). Researchers also can publish their results in the Journal of Prosthetics and Orthotics for posterity. Publishing the results completes the cycle and is an integral element of the researcher's responsibility.

Managed care and efforts to constrain the rise in healthcare costs are probably going to provide further incentives for such research. Third-party payers and "gatekeepers" are going to demand objective evidence to justify the use of components that are more expensive than traditionally used alternatives. It seems likely that someday accrediting agencies, such as the American Board for Certification in Orthotics and Prosthetics Inc. and the Joint Commission on Accrediting Healthcare Organizations, are going to mandate that objective data be used in making clinical decisions and in quality improvement efforts.

This growing interest in evaluation has led some to advocate that one of the organized entities in the field establish an evaluation unit, something akin to Underwriters Laboratories or Consumer's Union. While superficially attractive, this concept has its problems and should be considered carefully. In the O&P profession, where the affairs of manufacturers, clinicians and their professional organizations are so closely intertwined, it would be difficult to avoid issues of undue interference or self-serving subjectivity. Any such organization would be expensive to run and slow to yield results. It would seem far more productive to rely on some version of the present system where independent researchers pursue comparative and descriptive research.

Clinicians' Role

Clinicians who have a bent for research and a setting conducive to research efforts should conduct studies. Very real impediments exist to conducting basic research in O&P, and the most pressing need is in using research methodology to investigate and document clinical outcomes. This embraces such diverse efforts as confirming or disproving developers' or manufacturers' claims about a particular product or technique, better defining the prescription criteria for using such devices or methods, comparatively evaluating similar ones, or simply quantifying the results of their use (3). These efforts can lead to the development of protocols, based on clinical experience, for using a new product or technique.

Clinicians also need to be involved in product development and R&D. Indeed, it is something of a maxim that the best ideas come from the clinical setting. Many clinicians have been involved with manufacturers in this fashion and are familiar with the rewards and frustrations that can ensue. Others have independently developed and marketed ideas of their own.

It is safe to say that a conscientious, disciplined clinician is well positioned to conduct meaningful R&D even if technological resources are limited. The critical factor is exposure to real-life clinical problems and the insight that exposure brings-a resource denied to most manufacturers. If a clinician has developed an idea for a new product, and if he wishes to pursue the matter with a manufacturer, he would be well-advised to engage in such R&D, documenting the concept's use and the outcome fully. Such evidence of practical clinical results is far more persuasive than a crude one-of-a-kind prototype that has never been used clinically or a conceptualization on paper, patented or not.

Obtaining a patent is undoubtedly gratifying, but a nondisclosure agreement is probably of greater practical value in protecting a clinician's interest when the time arrives to approach manufacturers about a new concept. By signing such an agreement, a manufacturer assures the clinician that he will not disclose facts about the proposed product to a third party or develop the concept independently after declining to work with the clinician. The agreement is usually time-limited and does not bind the manufacturer from pursuing similar work in which he previously had been engaged or new concepts similar to the clinician's that might arise independently. Anyone interested in such an agreement should consult a lawyer.

No clear answer exists as to whether a clinician should pursue product development independently. While the rewards are greater, it can be costly and time-consuming to produce and market a device as well as to divert attention and resources away from one's practice. Costs of manufacturing, testing and marketing are growing all the time, and the financial repercussions of product liability are growing even faster. Assuring the continued growth and survival of a manufacturing company with a continuing stream of new products is difficult. Failure to do so represents a failure to fully exploit the indirect expenses devoted to organizing and sustaining the company itself and is ultimately a waste of resources.

Turning a concept over to a manufacturer offers protection from these factors, but it also entails a loss of control and diminished returns. The manufacturer may not devote as many resources to developing and marketing the product as the developer may wish, may take the project in directions the developer considers inappropriate, or may indeed stop work on it altogether. The most common arrangement in such a situation involves the payment of a royalty to the developer by the manufacturer. The developer's involvement in the product development process and clinical trials most often is welcome if not sought after, and the developer should expect to participate in promotional efforts.

Conclusion

Prosthetics and orthotics has traditionally been an object oriented profession. Progress is seen largely as a matter of making new devices and materials available for clinical use. Developers, manufacturers and clinicians share this point of view. Because of this bias, the respective roles of research, R&D, and product development are not understood well. Nor have most people seriously thought about the problems inherent in technology transfer and the practical limits a field as small as O&P faces when dealing with the various industries that command the expertise in which practitioners are interested.

The misunderstanding is, of course, mutual for many who come to O&P from other fields are quick to assume they understand the field when they find a superficial resemblance to a familiar situation. These factors, among others, have limited the impact of research in the field and have influenced profoundly the types of research done.

Many factors are working to shift O&P from its relative isolation to a point where it looks more and more like other professions and behaves more and more like other markets. The growing cost of O&P devices and the concern over the cost of healthcare mean that increasingly the claims the field makes to justify its fees are being subjected to serious scrutiny. These factors, among others, are likely to change the sort of O&P research done.

The field likely will be forced to define for whom various devices are indicated and the benefits to be achieved; the decision to use a particular component that costs more than a comparable one is going to have to be defensible in terms of the benefits to be expected. Evidence is going to have to be objective and scientific, not anecdotal subjective appeals to "common sense."

As the costs of introducing new products increase and as cost constraints limit the returns to be expected, manufacturers may decide to devote fewer resources to R&D and product development. Considerable stature is attached by healthcare professions to being research-based. As we seek legitimacy in the eyes of other professions, we will be driven to perform meaningful research-research that they recognize and accept as valid by the same standards to which they hold themselves.

These factors likely will conspire to shift attention in O&P away from R&D, product development and the collection of anecdotal evidence to objective, scientifically conducted research that is evaluative and descriptive in nature. Information about outcomes will be sought.

The growing push to consumerism also means that information about users' attitudes and expectations will become more important. Scientific inquiry in the O&P field may come to include much more qualitative research resembling that practiced in such endeavors as sociology or anthropology rather than the almost total emphasis placed today on quantitative research, such as that done in engineering or physics (8).


CHARLES H. PRITHAM ,CPO, is coordinator of education & research in the department of prosthetics and Orthotics at Duke University Medical Center in Durham, N.C.

References:

  1. Currier DP. Elements of research in physical therapy. 3d ed. Baltimore: Williams & Wilkins, 1990:5.
  2. Domholdt E. Physical therapy research: principles and applications. Philadelphia: W.B. Saunders, 1993:3, 47-52.
  3. Portney LG, Watkins MP. Foundations of clinical research: applications to practice. Norwalk: Appleton & Lange, 1993:3-4, 11-3.
  4. Clover W. Private communication. January 1994.
  5. Poggi DL. Private communication. January 1994.
  6. Williams III, TW. Private communication. January 1994.
  7. Pappano D. Product efficacy: the goal of O&P research and development. O&P Almanac 1994;43:1:53.
  8. Domholdt E, Ibid. 121-39.


 

Home > JPO > 1994 Vol. 6, Num. 3 > pp. 88-91

 

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