The current method for fabricating prosthetic sockets is to modify a positive mold to account for the nonhomogeneity of the residual limb to tolerate load (i.e., rectified socket). We tested unrectified sockets by retaining the shape of the residual limb, except for a distal end pad, using an alginate gel process instead of casting. This investigation compared rectified and unrectified sockets. Forty-three adults with unilateral transtibial amputations were tested after randomly wearing both rectified and unrectified sockets for at least 4 weeks. Testing included a gait analysis, energy expenditure, and the Prosthesis Evaluation Questionnaire (PEQ). Results indicated no differences between sockets for gait speed and timing, gait kinematics and kinetics, and gait energy expenditure. There were also no differences in the PEQ, and 16 subjects selected the rectified socket, 25 selected the unrectified socket, and 2 subjects selected to use both sockets as their exit socket. Results seemed to indicate that more than one paradigm exists for shaping prosthetic sockets, and this paradigm may be helpful in understanding the mechanisms of socket fit. The alginate gel fabrication method was simpler than the traditional method. The method could be helpful in other countries where prosthetic care is lacking, may be helpful with new amputees, and may be helpful in typical clinics to reduce costs and free the prosthetist to focus more time on patient needs ( J Prosthet Orthot. 2006;18:1–7.)
More than 173,000 persons in the United States use a lower limb prosthesis and 85,000 to 114,000 new lower limb amputations each year.1–3 The prosthetic socket is the most important part of the prosthesis for these amputees.4 If the socket fits well, the individual's ability to function is much like a person with an able body. If the socket fits poorly, the results are chafing, bleeding, bruising, pressure sores, and pain. These problems can reduce the amputees' functional ability, compromise their long-term health, decrease independence, and increase costs to society.
The traditional strategy for fabricating a transtibial amputee socket is based on the assumption that the residual limb is not uniform in its ability to tolerate load.5 Thus, the contours of the residual limb are subjectively modified by the prosthetist to produce a socket (i.e., rectified socket). Most research has focused on improving this socket fabrication process by using complex expensive technologies (i.e., computer- aided design/computer-aided manufacture [CAD/CAM]) or determining the best modifications to produce a wellfitting socket (i.e., stress sensors, finite element models, spiral x-ray computed tomography).5–9
We have investigated a new method of shaping the socket.10 Except for a distal end pad, the socket is shaped to the contours of the patient's residual limb (i.e., unrectified socket). Instead of using a labor-intensive casting process requiring multiple fittings or a costly CAD/CAM system, we used a simple, fast, alginate gel process. The purpose of this investigation was to objectively compare rectified and unrectified sockets in transtibial amputees. We hypothesized that there would be no differences between measures as a result of wearing the different sockets.
Forty-three adults with a transtibial amputation participated in this investigation. They were recruited through media advertisement (mean age, 47 ± 10 years; 36 men, 7 women; height, 176 ± 8 cm; mass, 84 ± 17 kg). All subjects had mature residual limbs and were not undergoing major changes in limb volume due to atrophy or other destabilizing factors. Subjects had been continuously wearing a prosthesis for at least 2 years (mean, 20 ± 14). They were independent ambulators with no acute health-related problems. Subjects were included if they did not have constant recurring prosthetic problems (e.g., adherent scar tissue, neuromas, bony protuberances at distal end) and required only accepted standardized fitting components or methods. Subjects were included in the energy expenditure test if their health status did not put them at risk for performing a graded exercise test. All participants signed an informed consent approved by the Washington University Human Studies Committee.
Each subject wore a prosthesis with two different sockets for a minimum of 4 weeks each. The order of wearing the socket was randomized, and one of three different prosthetists was randomly assigned to each subject. Except for the socket shape, the prostheses were the same. The prosthesis consisted of a laminated epoxy fiberglass socket, Pelite or gel liner, aluminum pylon, and various terminal devices. Componentry was switched between sockets whenever possible. Each socket was fitted to wear with a three-ply sock or less, using the "uniform shrink" feature of a CAD/CAM system. The three-ply or less socket strategy was used to prevent a buffering effect of multiple-ply socks. Such a buffering effect could have altered the fit and comfort of a socket. With a three-ply or less sock, the existence or absence of socket modifications was clearly evident to the subject.
The prosthetist fabricated the rectified socket, using the traditional method. The positive mold was made from a plaster cast and modified, based on the concept that the residual limb was not uniform in its ability to tolerate load. The patient and prosthetist established when the prosthesis was acceptable, but no more than three test sockets were permitted.
In the unrectified socket fabrication process, the positive plaster mold was made by using an alginate casting method (Figure 1 ). A mixer stirred alginate powder as it was poured into a pail filled with water. After the powder dissolved, the subject placed his or her residual limb into the alginate liquid and stood for approximately 5 minutes while the alginate gelled to a semi-solid state. The subject removed his or her residual limb from the alginate gel, leaving a negative mold. Plaster was then immediately poured into the negative alginate mold to make a positive mold. The positive plaster mold was removed and very slightly smoothed with sanding screen. A single test socket was produced only to determine if the socket fit with a three-ply or less sock. A distal end pad was included during socket fabrication.
The subjects were tested after wearing the first socket (i.e., either the rectified or unrectified randomly selected) for at least 4 weeks. The socket was then replaced with the second socket, and subjects were tested a second time after at least another 4 weeks of wearing time. Data from three different tests were collected:10 1) gait analysis, 2) energy expenditure during gait (36 subjects), and 3) the Prosthetic Evaluation Questionnaire (PEQ).11 At the end of participation, each subject chose the socket he or she wished to have on their final prosthesis.
Video data from six camera HiRes Motion Analysis Corporation systems (Motion Analysis Corp., Santa Rosa, CA) captured the images of reflective surface markers during gait.10 Three markers were placed on each of the feet, legs, thighs, pelvis, and trunk. The subject walked along a 9-m walkway at his or her freely selected speed, and video data were collected during the middle 2 m. Kinetic data were also collected from a Kistler force platform (Kistler, Inc., Amherst, NY). A minimum of six trials of data were collected for each subject (three right steps, three left).
The location-time data of the surface markers were tracked (digitized) and converted to three-dimensional coordinates as a function of time. The tracked data were processed with the use of standard software (Motion Analysis Corp.). The software produced data describing the averaged joint angles as a function of the complete gait cycle for each of the three principal planes of the body. Four specific kinematic variables were determined from these data: 1) minimum knee flexion during stance, 2) minimum hip flexion during stance, 3) maximum trunk lateral flexion, and 4) maximum transverse plane trunk rotation. In addition, linear gait variables including speed, stride length, cadence, and the percentage of prosthetic stance time to nonprosthetic stance time (expressed as a percentage) were determined. The maximum vertical ground reaction force for each leg was determined from the force plate data. The ratio of the prosthetic maximum vertical force to the nonprosthetic maximum (i.e., P/NP) was calculated and expressed as a percentage.
Energy expenditure was assessed during a submaximal graded exercise test (G x T), which included four, 4-minute stages.10 The first two stages were performed at 0% incline at the rates of 3.2 km/hr (2.0 mph) and 4.0 km/hr (2.5 mph). Stages 3 and 4 repeated the same speeds at 5% incline. The stages increased in intensity from 2.5 Mets to 4.6 Mets [Metabolic equivalent (Met): a multiple of the resting rate of O2 consumption (VO2rest)]. The protocol incorporated specific work loads that have successfully elicited differences in energy expenditure between prostheses.12,13 When necessary, the speeds were reduced by 0.8 km/hr (0.5 mph) or 1.6 km/hr (1 mph) for subjects with exceptionally slow gait patterns.
Precision-analyzed gas mixtures and a 3-L calibration syringe (SensorMedics Corp., Yorba Linda, CA) were used to calibrate the gas analyzers and flow sensor. Oxygen uptake (L/min), pulmonary ventilation(VE), heart rate (bpm), blood pressure (mm Hg), and rate of perceived exertion (RPE) (Borg scale of 6 to 20) were monitored during each stage of the GxT. Equipment included a Vmax 29 metabolic cart (Sensormedics Corp., Anaheim, CA), a Marquette 2000 treadmill, and a Marquette Case 800 12-lead EKG unit (G.E. Corp. Medical System, Milwaukee, WI).
The protocol and RPE chart were reviewed with the subject. EKG leads were attached and a supine resting EKG was recorded. The subjects were familiarized with the treadmill (approximately 2 to 3 minutes) and fitted with a mouthpiece, a nose clip, and headgear apparatus. The decision to reduce the protocol speeds was made during the familiarization period. During testing, breath-by-breath measures of gas exchange and heart rate were determined and stored for post-test analyses. RPE was recorded during the third minute of each stage as a subjective measure of intensity. Metabolic data were assessed for accuracy and extreme outliers were removed before averaging the last 30 seconds of each stage. VO2 was normalized by body mass and reported as ml/(kg * min).
The PEQ was designed to quantify the patient satisfaction of lower limb amputees. The questionnaire is composed of nine validated scales (ambulation, appearance, frustration, perceived response, residual limb health, social burden, sounds, utility, well-being). The scales have been validated for internal consistency and temporal stability and are scored as a unit. The PEQ has been reported to display good psychometric properties.11 The scales are not dependent on each other and can be used independently, depending up the need. A composite score is also permitted by averaging the individual scale scores. Each scale and the composite score are reported here. Four weeks is the minimum recommended time between assessments.
Repeated-measures analysis of variance was used to determine if significant differences existed between sockets for all the gait variables, between prosthetic and nonprosthetic sides for lower extremity gait kinematics and kinetics, for energy expenditure, and the PEQ (p < 0.05). A chi square test was used to determine if one socket was selected more frequently as the final socket than the other socket (p < 0.05).
There were no significant differences between socket types for any of the gait variables. For example, gait speed was 125 ± 22 cm/s for the rectified socket and the unrectified socket (Figure 2 ). Cadence also had identical means and standard deviations, and stride length for both sockets were very close to one another (Table 1 ). The P/NP stance times, indicating a measure of asymmetry between the prosthetic and nonprosthetic limbs, were 97% ± 5% for the rectified socket and 97% ± 6% for the unrectified socket. A value of 100% indicated that equal time was spent on both limbs during gait. A value of less than 100 indicated less time was spent on the prosthetic limb. The kinetic variables quantifying the maximum vertical ground reaction force also indicated no differences (Table 2 ). For both the rectified and unrectified sockets, the prosthetic limb had a significantly smaller load than the nonprosthetic limb. For the P/NP, maximum vertical ground reaction force ratio between the prosthetic and nonprosthetic sides was another measure of asymmetry. There were no differences (rectified, 95% ± 7%; unrectified, 96% ± 6%). A value of 100% indicated that an equal maximum force was borne by both limbs during gait. A value of less than 100 indicated less force was borne by the prosthetic limb. The kinematic gait variables also indicated no differences, both between sockets and between limbs (Table 3 ). For example, the maximum trunk lateral flexion values for both sockets were identical for both means and standard deviations (i.e., rectified, 4 ±4°; unrectified, 4° ± 4°). Minimum knee flexion during stance for the prosthetic side was 11° and 10° for the rectified and unrectified sockets, respectively, and 11° for both the nonprosthetic sides, respectively. There was little variability for minimum hip flexion during stance, with only 3° separating the prosthetic side from the nonprosthetic side for the rectified socket and 1° for the unrectified socket.
Energy expenditure, as measured by oxygen uptake during the final stage of the GxT, was not different between socket types (Figure 3 ). The mean values were 13.2 ± 2.3 ml/(kg * min) for the rectified socket and 13.2 ± 2.6 ml/(kg * min) for the unrectified socket. For safety reasons, the test was terminated early for several subjects. Two subjects completed only the first stage due to high heart rate and blood pressure readings. Four subjects completed only two or three stages because of fatigue or muscle cramping.
The composite scores for the PEQ quality-of-life instrument were not significantly different with scores of 82% ± 11% and 81% ± 13% for the rectified and unrectified sockets, respectively (Figure 4 ). None of the individual domain scores (n = 9) for the PEQ was significantly different except for one (Table 4 ). The perceived response was greater for the rectified socket than the unrectified socket.
Finally, 16 of the subjects selected the rectified socket as their final prosthesis and 25 selected the unrectified socket (Figure 5 ). These results were not significantly different. It should be noted that two subjects chose to use both sockets. They used the rectified socket for sedentary tasks such as work, and the unrectified socket for exercise.
The purpose of this investigation was to objectively compare rectified and unrectified sockets in transtibial amputees.
At least two limitations are noteworthy. First, the unrectified socket method may not be applicable to all transtibial amputees. Our strategy was to avoid patients with constant recurring prosthetic problems (e.g., adherent scar tissue, neuromas, bony protuberances at distal end) and only fit relatively uncomplicated residual limbs. It was believed that if the method could be adequately applied to the majority of amputees (i.e., 70% to 80%), then this was a success. Addressing the suitability of the method to difficult cases will be a part of our future work. Second, it was our original intention to use only Pelite liners with our sockets. However, early in the project and due to their growing popularity, it became apparent that continued recruitment would become difficult if we did not also include Pelite liners. As a result, they were included as a socket option.
No previous investigations could be found using the alginate method of casting the residual limb for the purpose of making unrectified prosthetic sockets. The method is quite simple and only involves taking an exact likeness of the residual limb. No attempts are made to artificially modify the tissues during casting. The method may be performed equally well by any prosthetist or technician. To continue with simplicity, few controls or restrictions are placed on the subject. The subject supports himself or herself during the process by holding the backs of chairs or railings. The residual limb musculature is relaxed and remains in a relatively vertical orientation, with slight knee flexion.
The variables collected in the present investigation are not new to the area of prosthetics. For example, gait data have been evaluated relative to different prosthetic feet,14 movement differences between transtibial amputees and able-bodied,15–18 and alignment of the prosthetic foot relative to the prosthetic leg.19 Other than our work, no investigations could be found that performed gait analyses as a function of socket design.
Oxygen uptake has been assessed for a number of different scenarios; however, none of the comparisons included socket designs.12,14,20–27 The energy expenditure values reported here are in agreement with the values found in the literature for other transtibial amputees walking at similar work intensities. For example, Huang and colleagues24 reported values between 12 and 15 ml/(kg * min) for their amputee subjects walking at 3.2 km/hr and grades of 0%, 4%, and 8%.
The most important variable of the investigation was the final socket each subject selected to have as part of his or her exit prosthesis. Because this study involved a novel approach to socket design, there were no other studies in the literature that addressed this issue. Thirty-seven percent of the subjects (n = 16) selected the rectified socket. Fifty-eight percent (n = 25) selected the unrectified socket, and 5% selected to use both sockets. These differences were not significantly different.
Many factors contribute to the selection of the socket. Two points seem relevant to this project. The first is that the PEQ was used to assist with identifying factors that may have contributed to the final socket selection. It was expected that the Ambulation, Residual Limb Health, and Well-being domains would be keys to the selection process, and, like the socket selection results, there were no differences between sockets for these variables. Curiously, the only domain that indicated a significant difference was the Perceived Response domain. In this domain, information is sought about the reaction to others (i.e., partner or family members) to the prosthesis. It can only be speculated that partners and family members were not entirely receptive to the new type of socket. Additional work in this area is necessary, but it does not seem to be as critical as some as the other domains (e.g., Ambulation, Residual Limb Health, and Well-being) relative to this project.
The second point is that it is possible that socket selection was not entirely based on the domains of the PEQ. For example, it is possible that some subjects chose the rectified socket simply because they had always worn a rectified socket. On the other hand, other subjects may have chosen the unrectified socket because it was experimental. Additional work to uncover the underlying mechanisms of socket fit (e.g., soft tissue distribution, blood flow, socket-residual limb load distribution) may provide additional information in this regard.
The present investigation adds to the body of knowledge in at least two areas. First, there appears to be more than one paradigm for shaping a prosthetic socket for transtibial amputees. The rectified sockets of the present investigation had the typical alterations to the original shape of the residual limb to account for the inability of the residual limb to uniformly tolerate load. In contrast, the unrectified socket added only a distal end pad to the socket. Otherwise, the shape of the residual limb was retained. Despite these two different socket fabrication strategies, the results of the objective tests for gait, energy expenditure, and the quality of life questionnaire (PEQ) and final socket selection were not different. These results may offer a unique opportunity to help understand the underlying mechanisms of socket fitting. Because there was not a significant difference in the socket selection, it is possible that factors such as residual limb loading, soft tissue distribution, or blood flow may be optimal for some patients in the rectified socket and for others in the unrectified socket. Such a hypothesis is testable, given our current ability to quantify these factors using pressure sensors, computed tomography and magnetic resonance imaging, respectively.
The second addition to the body of knowledge is the simplicity of fabricating the alginate socket. Such simplicity can be used in Third World countries, where prosthetists and fabrication facilities are scarce or nonexistent. With minimal input from skilled prosthetic personnel, patients could be fit with a well-fitting socket. In fact, prosthetic "kits" containing the essential elements for an entire prosthesis could be created and sent to Third World countries. The simplicity of the method might also be beneficial to new amputees. Because the effort associated with making a new socket is substantially reduced, sockets could be fitted more frequently to better account for residual limb anatomy changes. Finally, the method might also be used in typical prosthetic facilities. It has been reported that three test sockets are generally used to fit each amputee with a rectified socket.28 For our investigation, only one socket was permitted for the unrectified method. The labor costs associated with the reduction in tests sockets could be substantial. These methods could potentially allow the prosthetist to delegate socket fabrication tasks to less expensive personnel, who could successfully perform these tasks with less expertise, and free the prosthetist to address other important issues to better help the patient.
This investigation used objective measures to compare rectified and unrectified sockets in transtibial amputees. Results indicated no differences between sockets for gait speed and timing, gait kinematics and kinetics, or gait energy expenditure. There were no differences in the PEQ and final socket selection. Results seem to indicate that more than one paradigm exists for shaping prosthetic sockets and may be helpful in understanding the mechanisms of socket fit. The alginate gel fabrication method was simpler and less timeconsuming than the traditional method. The method could be helpful in other countries where prosthetic care is lacking, may be helpful with new amputees, and may be helpful in typical clinics to reduce costs and free the prosthetist to focus more time on patient needs.
The authors acknowledge support from the National Institute of Child Health and Human Development (NICHD) at the National Institutes of Health (NIH) (R01 HD38919).
Correspondence to: Jack R. Engsberg, PhD, Human Performance Laboratory, 660 South Euclid Avenue, Washington University School of Medicine, Box 8057, St. Louis, MO 63110; e-mail: .
JACK R. ENGSBERG, PhD, is affiliated with the Human Performance Laboratory, Department of Neurosurgery, Washington University Medical School, St. Louis, Missouri.
S. WAYNE SPROUSE, CPO, is affiliated with Precision Prosthetics and Orthotics, St. Louis, Missouri.
MARY L. UHRICH, MS, is affiliated with the Human Performance Laboratory, Department of Neurosurgery, Washington University Medical School, St. Louis, Missouri.
BARBARA R. ZIEGLER, CPO is affiliated with Precision Prosthetics and Orthotics, St. Louis, Missouri.
F. DANIEL LUITJOHAN, CP is affiliated with Precision Prosthetics and Orthotics, St. Louis, Missouri.
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